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Terminal Clamp Auto Bending Machine

Name: Terminal Clamp Auto Bending Machine
Brand: LEO INDUSTRIES INDIA
Price: 980000.0 INR
Availability: InStock

Price 980000.0 INR/ Unit

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MOQ : 1 Unit

Terminal Clamp Auto Bending Machine Specification

Standard
Complies with ISO 9001 manufacturing standards

Mount Type
Floor standing

Surface
Smooth machined/finished

Application
Automotive, electrical, hardware, general manufacturing

Coating Type
Powder coating on body, plated working surfaces

Dimension (L*W*H)
Approx. 1500mm x 800mm x 1650mm

Temper
Tempered tool steel (for die and tooling parts)

Surface Finishing
Machined, rust-proofed and powder-coated

Shape
Rectangular with integrated control panel

Grade
Industrial automation grade

Width
Up to 100 mm (input strip width)

Hole Size
Customizable as per clamp design

Chemical Composition
Customizable; mainly MS/SS alloys

Usage
Automatic bending of terminal clamps and component strips

Components
Feeding unit, bending station, controller, safety enclosure

Weight
Approx. 550 kg

Material
Other

Tolerance
0.1 mm (dependent on part and setup)

Thickness
0.5 mm - 2.0 mm (material dependent)

Capacity
Up to 30 bends/min

Surface Treatment
Powder coated with anti-corrosive finishing

Making Process
CNC-controlled auto bending

Controller Type
Digital PLC with touchscreen HMI panel

Operation Mode
Fully automatic with programmable operation

Safety Features
Emergency stop, overload protection, safety guards

Feed System
Servo-driven automatic strip feeder

Production Speed
Up to 1800 pieces/hour

Service Support
On-site and remote technical support available

Noise Level
<75 dB(A)

Power Supply
Electric, 220V/50Hz or 415V/3-Phase

Terminal Clamp Auto Bending Machine Trade Information

Minimum Order Quantity
1 Unit

Delivery Time
7 Days

Terminal Clamp Auto Bending Machine About

A terminal clamp auto bending machine is an automated industrial device used to securely clamp and precisely bend electrical connectors, cable lugs, and eyelet terminalstypically to a 90-degree anglewithout damaging the metal.

Key Features and Components

Pneumatic or Servo Clamping: Uses automated clamps or cylinders to hold the terminal connector firmly in place during the pressing cycle.

Adjustable Bending Unit: Allows precise control over pressure, speed, and exact bend angles (such as 90 degrees) to prevent tearing or deforming the metal.

Control Interface: Features a digital touch screen or PLC to program, save, and monitor bending parameters for consistent mass production.

Operation Process

Setup: Adjust pressure, speed, and angle settings on the digital interface based on the connector's material thickness.

Placement: Position the terminal connector securely onto the machine's worktable workspace.

Bending: Activate the cycle so the automated clamp secures the part and the bending tool shapes the connector accurately.

Inspection: Check the finished piece for angle accuracy and structural integrity.

Precision Automated Bending

Experience precise, fully automated terminal clamp production thanks to CNC controls and a servo-driven strip feeder. Programmable operation via a digital PLC with touchscreen HMI ensures reliable, high-speed output while maintaining remarkable accuracy with a tolerance of up to 0.1 mm.

Durability and Safety

Constructed using tempered tool steel and finished with a powder-coated anti-corrosive surface, this machine meets ISO 9001 standards and is intended for demanding industrial environments. Comprehensive safety features such as emergency stop, overload protection, and safety guards ensure safe operations at all times.

Versatile Industrial Applications

Capable of handling various materials, customizable chemical compositions, and multiple strip widths and thicknesses, this machine adapts seamlessly to automotive, electrical, hardware, and general manufacturing needs. With on-site and remote technical support, it guarantees efficient production for diverse industries.

FAQ's of Terminal Clamp Auto Bending Machine:

Q: How does the Terminal Clamp Auto Bending Machine operate?

A: The machine functions fully automatically using a CNC-controlled auto bending process. It is managed by a digital PLC with a touchscreen HMI panel, allowing operators to program various parameters for precise, consistent production.

Q: What is the maximum production capacity of this machine?

A: This model can achieve production speeds of up to 1800 terminal clamps per hour and supports up to 30 bends per minute, making it suitable for large-scale manufacturing environments.

Q: When should technical support be expected and how is it provided?

A: Technical support is available both onsite and remotely. Assistance is provided during installation, setup, maintenance, and troubleshooting to ensure minimal downtime and optimum machine performance.

Q: Where can this machine be effectively used?

A: The Terminal Clamp Auto Bending Machine is ideal for automotive, electrical, hardware, and general manufacturing industries that require efficient, precise, and automated terminal clamp fabrication.

Q: What safety features are included for operator protection?

A: The machine is equipped with emergency stop functions, overload protection systems, and enclosed safety guards to ensure operator safety and compliance with industrial regulations.

Q: What are the advantages of using a servo-driven automatic strip feeder?

A: The servo-driven feeder provides precise and stable strip feeding, leading to consistent bending quality and reduced operational errors, especially during high-speed production.

Q: Can the machine handle different materials and specifications?

A: Yes, the machine accommodates various materials including MS/SS alloys and can be customized for chemical composition, hole size, and material grades, making it highly versatile for diverse manufacturing requirements.

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